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Total Chaos Weld-On Spindle Gusset Install — RedlineArchive
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Total Chaos Weld-On Spindle Gusset Install

Toyota 4RunnerToyotaCar
1990s


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*Did our video help you? If so, consider buying us a beer: https://bit.ly/3feE6tJ* In this video, we describe to you the proper steps to weld on some Total Chaos Spindle Gussets onto 3rd Generation Spindles. Since 1st Gen Tacomas have the same spindles as a 3rd Gen 4runner, these gussets would work for 1st Gen Tacomas as well. We don't actually show you us welding because we don't have the proper filters for our cameras to show that kind of footage. This is not a how-to-weld video but rather an informative video about the existence of these spindle gussets and the steps you should take to get them welded onto your spindles properly. **Install Instructions: https://www.chaosfab.com//PDF/install/accessories/59697.pdf **Description from Total Chaos's website: WELD-ON SPINDLE GUSSETS 3RD GEN TOYOTA 4RUNNER 1996-2002 PART# 59697 PRICE $41.66 (PAIR) -Strengthens spindle uprights and prevents the knuckle from damage during hard impacts. -1/8" pre-bent laser cut mild steel brackets. -Welding and grinding are required to install. -Factory spindles are forged, not cast and gussets can be MIG or TIG welded directly to them. -Kit includes 1 pair of gussets for driver and passenger side. **HELPFUL TOOLS** *If you're looking for other tools not used in this video, check out Timmy's Master Tool List.* https://www.amazon.com/shop/timmythetoolman?isPublicView=true *The following is all the tools I have purchased for welding. I didn't use all of these tools for this job but I thought it would be nice to share the complete list with you.* *Hobart 210 MVP Mig Welder https://amzn.to/340xWUY *Welding Cart https://amzn.to/3oCaXYg *80 Cu/Ft 75% Argon / 25% CO2 Welding Gas Cylinder https://amzn.to/2JQQRLa *Welding Cord Adapter - (So you can plug in welder to 220 power via you clothes dryer outlet) https://amzn.to/2IBaG8L *25’ Heavy Duty Welding Extension Cord https://amzn.to/39YULw4 *10 lb Spool of .035 Solid Welding Wire https://amzn.to/3n5rGD9 *10 lb Spool of .024 Solid Welding Wire https://amzn.to/3oDsYFF *Auto Darkening Welding Helmet https://amzn.to/376S89T *Welding Gloves https://amzn.to/2IzFuqi *Welding Jacket https://amzn.to/3m36tbl *Dewalt Angle Grinder/Cutter https://amzn.to/2LtTJvg *Dewalt Cutting Disks https://amzn.to/2Pn3zjk *Dewalt Grinding Disks https://amzn.to/2PitetI *Angle Grinder Stripping Disks - (To remove paint, rust and mill scale) https://amzn.to/342Go66 *Milwaukee 1/4” Right Angle Die Grinder https://ebay.us/gSSYFo *1/4” Die Grinder Sanding Disk Set https://amzn.to/30Zn33K *1/4” Mandrel and Cutting Disk Set https://amzn.to/3cNvbKs *Safety Glasses https://amzn.to/3luoIrx *40 Grit Angle Grinder Flap Disk https://amzn.to/33Z8DCX *60 Grit Angle Grinder Flap Disk https://amzn.to/3oHLXPA *80 Grit Angle Grinder Flap Disk https://amzn.to/3qKbVDF *120 Grit Angle Grinder Flap Dish https://amzn.to/2W1Inn6 *CRC Anti-Splatter Spray Coating - (Prevents welding splatter from sticking to the metal you’re welding) https://amzn.to/3qJ42OT *Cooter Snot Anti-Splatter Welding Nozzle Gel https://amzn.to/39Y0sKN *Arrow Welding Magnet 6 Pack Set https://amzn.to/372j8qY *Adjustable Magnetic Tab Holder - (Helps hold small dimensional material in place so you can tack weld it) https://amzn.to/374JZCH *Grasshopper Welding Finger (Another magnetic tools that allows you to hold a part in place so you can tack weld it) https://amzn.to/3m4ZXB5 *4 Piece Magnetic V-Pad Kit - (Adjustable magnetic tools to hold material in place while you tack weld it) https://amzn.to/374CJqx *Copper Welding Spoon Set - (Gives you a backing when you want to fill a hole. The copper doesn’t weld and allows you to fill the hole.) https://amzn.to/2OL0MV4 *Magnetic Copper Hole Plug Tool - (The copper doesn’t weld and allows you to fill the hole. The magnet gives you a hands-free capability) https://amzn.to/2OF3fjY *Welding Pliers https://amzn.to/3409S4S *Welding Slag Hammer https://amzn.to/374a8S8 *90 Degree Right Angle Clamp https://amzn.to/2W2hmQk *Irwin Vice-Grip Locking Pliers https://amzn.to/3m8F9bM *Irwin Vice-Grip C-Clamp Fast Release Welding Pliers https://amzn.to/2JUT7B9 *Irwin Vice-Grip Sheet Metal Locking Pliers https://amzn.to/3n4DRQA **As Ebay Partner Network members, we earn commissions from qualifying purchases. **As Amazon Associates, we earn from qualifying purchases.

About Toyota 4Runner

The Toyota 4Runner is an SUV manufactured by the Japanese automaker Toyota and marketed globally since 1984, across six generations. In Japan, it was marketed as the Toyota Hilux Surf and was withdrawn from the market in 2009. The original 4Runner was a compact SUV and little more than a Toyota Hilux pickup truck with a fiberglass shell over the bed, but the model has since undergone significant independent development into a cross between a compact and a mid-size SUV. All 4Runners have been bu...

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Added 28 Jun 2026

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